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Zero Liquid Discharge Plants for Bulk Drugs Effluent at Pondicherry



Client Shasun Chemicals and Drugs Limited at Pondicherry
Project Three stage chemical purification followed by R O membrane technology for water recovery
Role Project Managers
1. Study of existing practices of in-house generation of effluents
2. Effluent sampling, analysis and statistical validation of design basis
3. Laboratory treatability study for bacterial metabolism and kinetics
4. Laboratory batch scale multi stage precipitation studies and establishing dosages
5. Developing treatment process for potential zero discharge upgrade later
6. Development retrofit to existing ETP, layout and hydraulics for new ETP
7. Preparation of tender document and evaluation of tenders
8. Inspection and certification of equipments and off-site deliveries
9. Certifying specific alignments of high speed centrifuge systems
10. Interactions with client, civil and equipment contractors & P C Board
11. Supervision of construction, trial run, test run and commissioning
Status The assignment started in July 1999 and commissioned successfully in February 2001
Result The results achieved are as under. The R O membrane rejects are colourless and are disposed into the sea

Parameters BOD COD pH SS Sulphide Colour Odour
Raw effluent 5500 50000 7.8 340 nil Dark Black Astringent
ETP Effluent Nil 500 7.5 10 nil Colourless Nil
R O Permeate Nil 50 6.8 Nil Nil Clear Nil
RO Rejects Nil 1000 7.1 Nil Nil Clear Nil
   

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