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Coolant-Cutting oil recovery and reuse at BHEL, Tiruchirapalli


CEC was retained by the Delhi Electroplating Industries Association to appraise the two existing CETPs intended for dealing with metal plating effluents and to reach the specified discharge limits, which were not being met consistently. These two CETPs at Wazirpur and Mayapuri were accordingly appraised by CEC and the report thereon was submitted for initiating remediations
This membrane based technology eliminates the older practice of sludge from Lime based treatment and instead segregates the basic coolant oil into concentrated membrane reject and water, which are reused in cutting machines and topping up batteries respectively. The key to the success is the Thin Film Irradiation Unit "TFIU" incorporated ahead of membrane to ensure against organic fouling. CEC identified the design, configuration and commissioning of this zero liquid discharge system. The highlights are

- This unit is commissioned in the month of March 2000 at a cost of Rs. 4 lakhs
- Capacity of the Unit: 1000 liters per day, Net savings for the period 2000-2003 is Rs. 4 Lakhs by
recovering and recycling of 6,49,402 litres of Coolant.
   

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