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Canteen Wastewater treatment / Cooling pond water / Coolant-Cutting oil /
Metal bath recovery plants



850,000 liters per day Cooling Pond Water Recovery Plant
500,000 liters per day Canteen Wastewater Treatment Plant
250,000 liters per day Phenolic Effluent Treatment Plant

Machineshop Coolant Oil and Cutting Oil Recovery Plant
Electroplating shop Metal Bath Recovery Plant

Client Bharat Heavy Electricals Limited [BHEL], Tiruchirapalli
Project To assist and advise BHEL to solve these pollution problems
Role Consultants for the following services

1. Characterization of the raw effluent and preliminary feasibility
2. Development of process design, layout, hydraulic and structural drawings
3. Preparation of tender documents and evalution of tenders
4. Construction supervision of the civil and piping systems & valvings
5. Inspection and certification at factory and on site
6. Construction supervision and project interim appraisals to client
7. Commissioing of the plant and demonstration of the evolved process
Status Assignment started in February 1998 and was completed in Febraury 2000.
Results The Phenolic effluent treatment has been commissioned with the following results:
Parameters BOD COD pH SS Odour Colour Phenols
Raw effluent 170 720 11.03 40 Phenol Dark black 130 / 250
Treated effluent <10 <110 7.3 / 7.8 <10 Nil Very faint BDL

The Spent coolant and cutting oil is recovered and reused with zero discharge by membrane technology.
The entire electro plating baths are recovered and reused with zero discharge by membrane technology
   

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